Components and Working of Servomechanism

Author:

Components and Working of Servomechanism in Machine

A servomechanism, also known as a servo, is a specialized control system used in machines to achieve precise and accurate movement. This technology has been around since the early 1900s and has revolutionized the way machines work. From industrial robots to automated systems, servomechanisms have found their way into various industries and have become an integral part of modern-day technology.

In this article, we will explore the components and working of servomechanism in detail, along with practical examples to better understand its significance in machines.

Components of Servomechanism

A typical servomechanism consists of three main components: a power amplifier, a actuator, and a feedback control system.

1. Power Amplifier: This is the heart of the servomechanism and is responsible for amplifying the control signal received from the feedback system. It receives the signal in the form of an electrical current and amplifies it to a level that is suitable for the actuator to perform its intended action.

2. Actuator: The actuator is a mechanical device that converts the electrical energy received from the power amplifier into linear or rotational motion. This motion is then transferred to the machine’s output, which could be anything from moving a robotic arm to controlling the position of a valve.

3. Feedback Control System: The feedback control system is responsible for providing the necessary information to the power amplifier, which is then used to adjust the actuator’s output. It consists of a sensor that measures the machine’s position or any other relevant parameters and sends it back to the power amplifier. This continuous loop of feedback ensures that the machine’s output remains accurate and precise.

Working of Servomechanism

To understand how a servomechanism works, let’s consider the example of an automated assembly line. The servomechanism’s components are integrated into the machine, and the feedback control system is programmed to maintain a specific distance between the two components on the assembly line.

When the machine is turned on, the sensor of the feedback control system measures the distance between the two components and sends this information to the power amplifier. The power amplifier then amplifies the signal and sends it to the actuator, which adjusts the machine’s output accordingly to maintain the desired distance.

As the assembly line progresses, the sensor continues to measure the distance between the components and sends the information to the power amplifier. The power amplifier makes the necessary adjustments to the actuator, and the process continues until the desired outcome is achieved.

Advantages of Servomechanism

The use of servomechanism in machines offers numerous advantages, making it an essential component of modern-day technology. Some of these advantages include:

1. Precision: Servomechanisms are highly accurate and can achieve movements with a high level of precision. This makes them ideal for use in tasks that require precise control, such as in manufacturing and robotics.

2. Speed: Servomechanisms can rapidly respond to changes in the input signal or feedback, making them efficient in high-speed operations.

3. Versatility: Servomechanisms can be used in a wide range of machines and applications, making them a versatile component in the industrial setting.

4. Automation: With the use of servomechanisms, machines can be automated, reducing the need for human intervention. This increases productivity and efficiency while minimizing the risk of errors.

Practical Examples of Servomechanism

1. CNC Machines: Computer Numerical Control (CNC) machines are widely used in the manufacturing industry and rely heavily on servomechanisms for their precise movements. These machines are equipped with servomotors that enable them to accurately cut and shape materials according to programmed specifications.

2. Industrial Robots: Industrial robots have become an essential part of modern-day manufacturing processes. They are equipped with servomechanisms that enable them to perform repetitive and precise tasks with high efficiency.

3. Aerospace Industry: The aerospace industry heavily relies on servomechanisms in various applications, such as controlling the speed and direction of aircraft, steering systems, and controlling the position of control surfaces.

Conclusion

In conclusion, servomechanisms play a critical role in modern-day technology and have greatly impacted the way machines work. From precise movement control to increased automation, these components have numerous advantages that make them essential in various industries. Understanding the components and working of servomechanism is crucial to fully appreciate its significance and potential in improving machine performance and efficiency.